Thermal Insulation Services
Enhancing Efficiency and Reducing Energy Usage
You Are Trusted Partner In Cutting-Edge Thermal Energy Audits, Utilizing Modern Technology And Over 50 Years Of Industry Experience
Advanced Thermal Insulation Recertification Powered by Intelligent Technology
Upgraded technology & recertification for thermal insulation by recently developed computerized program to save the energy for additional billions of $$$ every year, has never been done before.
Next-Gen Thermal Insulation Tailored to Industrial Demands
Our custom thermal insulation services include design, material supply, custom fabrication, and turnkey installation for the following:
- Economic Thickness Calculation - In insulated/ uninsulated / damaged area
- CUI – Corrosion Under Insulation Solution
- Additional Reduction of Emissions (CO2, NOX)
- Designing Personnel Protection (PP) Better Than the Present International Standard
Specially Designed for Kingdom of Saudi Arabia
FLR to neutralize 100% of CO2 emitted from Industries (sequestration)
TCS Plus® Computer Program
The customized TCS Plus® computer program calculates how much insulation is necessary to reduce NOx, CO2 and Carbon Equivalent (CE) emissions. It also calculates how much energy is saved through applying a range of insulation thicknesses, as well as the dollar cost savings realized through prevention of energy waste. The information is provided in the appraiser’s final report.
Appraisal ProgramTCS's Insulation Energy Appraisal Program
- Evaluates the Thermal Performance of Insulated Versus Uninsulated Piping and Equipment in Your Facility
- Translates Btu Losses into Actual Rupees
- Calculates Greenhouse Gas Emissions
The Insulation Energy Appraisal Program is a major industry initiative designed to give facility/energy managers a better understanding of the financial and performance value of an insulated system. Developed by THERMAL CONTROL SYSTEM (M) PVT LTD, the program is a tool that quantifies the amount of energy and actual cost, the facility is losing with its current in-place insulation system & demonstrates how a more efficient system can:
- Save hundreds of thousands of Btu
- Improve process control and efficiency
- Reduce fuel costs
- Contribute to a cleaner environment through the reduction of emissions into the atmosphere
- % OF EFFICIENCY (BY ASTM, USA) = SAVED ENERGY IN BTU AFTER INSULATION DIVIDED BY BARE PIPE ENERGY LOSS IN BTU BEFORE INSULATION MULTIPLIED BY 100
- % OF EFFICIENCY (BY VDI, GERMAN, EUROPE) = ENERGY OUTPUT DIVIDED BY ENERGY INPUT MULTIPLIED BY 100
An Insulation Energy Appraisal Looks At:
- Pipe & equipment sizes and location
- Piping and equipment geometries
- Types of installed insulation
- Installed jacketing materials
- Ambient temperatures
- Process temperatures
- Annual number of hours of operation
- Scheduled down times
- Different thicknesses of insulation
- Energy sources
- Efficiency of each energy unit
- Type of energy used
- Cost of energy
- Current insulation thicknesses
- Process & instrument drawings, if available
- Insulation specifications
- Design relative humidity values
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Thermal Control System (Madras) Pvt Ltd
With the experience of 50 years in this field our goal is to work closely with all manufacturing plants and facilities on energy efficiency programs that can help them operate more efficiently. Now we have reviewed and embraced with all insulation materials manufacturers in India to promote this Insulation Energy Appraisal Certification Program as an example of one of these programs. We have jointly agreed to an Allied Partnership relationship to promote its use. An insulation energy appraisal performed by TCS's certified appraiser can provide an energy user with a comprehensive assessment of the piping and equipment in a facility and provide recommendations that will help save energy, reduces fuel cost and greenhouse gas emissions
Proven Results That Maximize Efficiency and Value
5–15%
Heat Loss Reduction
10–15%
More Energy Efficiency
2 Months
Return On Investment
20+
MNC Clients Served
Custom Thermal Insulation Services for Industrial Applications
Our custom thermal insulation services include design, material supply, custom fabrication, and turnkey installation for the following:
- Piping
- Process equipment
- Tanks
- Furnaces and steam generators
- Coal and gas
- Biomass
- Heat recovery steam generators
- Duct systems
- Air pollution control equipment
- Noise abatement
- Solar facilities
- Turbines
- Cryogenic
We’re an experienced and innovative insulation contractor and we’d love to work with you. For more information on our thermal insulation services, contact us today !
